Capacity

CAD-CAM:

Twin seats of Radan 3D-2D & Bystronic Bysoft7 Laser & Bysoft7 Bend.
Complete 3 dimensional on-screen visualization & verification (we only cut metal when it’s proven we can make it!). Industry standard CAD format file importing in 3D (igs) (iges) (stp) (step) and in 2D (dfx) (dwg).

CUTTING:

Bystronic-Edwards-Pearson VR 6.5/3000 Hydraulic C.N.C Guillotine.
Capacity 3000 x 6.0 Mild steel, 3000 x 10 Alum, 3000 x 4.5 St/Steel.
Macc N.T.C. Semi-Automatic cold saw Capacity 120.0 mm Square.

LASERS:

Bystronic BySprint 3015 Fiber 3.0Kw
3000 x 1500 Sheet size with cutting capacity of: –
20.0mm Mild Steel.
10.0mm Stainless Steel.
6.0mm Aluminium.
6.00mm Copper, Brass, Titanium.
Twin shuttle tables & scratch free automatic Byloader sheet loading.
Byvision MMI.
Bystronic Byspeed 3015 Co2 4.4Kw
3000 x 1500 Sheet size with cutting capacity of: –
25.0mm Mild Steel.
15.0mm Stainless Steel.
10.0mm Aluminium.
Twin shuttle tables & scratch free automatic Byloader sheet loading.
Byvision MMI.

NITROGEN GENERATION:

Dominic Hunter In-house Nitrogen generation & High Pressure 300BAR Storage.
(Nitrogen is our cutting gas of choice, giving bright oxide & burr free edges which do not need any further preparation prior to welding or finishing)

PUNCHING:

LVD Shape Delta 1250 C.N.C 2500 x 1250 x 6.0 mm x 20 Station turret with twin auto index Punch hit rate up to 500 HPM.
Twin (CAD/CAM) of-line programming stations with D.N.C link.
Comprehensive & extensive tooling library.
Rhodes Pierce-All 18-25 Duplicator Multi Station.
750 x 450 x 6.0 mm (Louver & many special forming tools)

NOTCHER:

Tarasconi ETP250 250 x 250 x 4.0 mm

FOLDING:

Bystronic-Expert C.N.C (Byvision touch screen & offline programming)
3000 mm x 100 Ton. Full C.N.C. 8 axis control of pressing cycle. Fast-bend + automated guarding system. Comprehensive tooling c/w hydraulic quick change dedicated punches & dies. Pressure reference sheet measuring & cnc crowning.
Bystronic-Edwards-Pearson C.N.C. PR6 hydraulic (offline programming).
3000 mm x 100 Ton. Full C.N.C. 6 axis control of pressing cycle.
Bystronic-Edwards-Pearson C.N.C. PR6 hydraulic (offline programming).
2500 mm x 60 Ton. Full C.N.C. 6 axis control of pressing cycle.
Bystronic-Edwards-Pearson C.N.C. PR6 hydraulic.
2500 mm x 60 Ton. Full C.N.C. 6 axis control of pressing cycle.
Edwards-Pearson Box & Pan Folder
150 mm x 1.6 mm With precision back gauge

POWER PRESSES:

50 and 105 Ton power presses, with de-coil and strip feed + adjustable stroke.
Press tool design and manufacture.

WELDING:

Mig 3 off 250 Amp Machines.
Tig 2 off 250 Amp Machine.
Spot 2 off 25 Kva Machine RAPID 25/Mi 6.
Spot 1 off 10 Kva Machine.
Stud 1 off up to 8.0 mm Dia.
Brazing & soldering facilities.

MISCELLANEOUS:

Hager hydraulic Clinch Nut insert machines 7 ton.
Clinch Nut, Hank Bush, Press Nut & Pop Rivet Guns.
Ellesco Grindingmaster deburr & surface finishing machine DP1 (200mm width).
Linishing and De-burring Machines.
Pillar, Bench & Gang Drills.
Turning & Milling facilities.
Nissan 2.5 Ton counterbalance fork lift truck.

FINISHING:

Electro-Powder Coating with on-line walk-in booth.
Continuous 285 pendant 60 metre 30 kg variable speed conveyor.
Tunnel on-line curing oven 10500 x 1200 x 1000 mm.
Conventional Wet spraying off-line booth (conventional pressure pots & airless spray). Compressive surface finishing measuring equipment including atmospheric, humidity, air & surface temperatures, due points etc. Substrate surface cleanliness testing, dry & wet film paint thicknesses and paint adhesion testing.
All very modern plant catering for all epoxy / polyester & synthetic finishes.
Screen printing up to 500.0 mm Square.
Dedicated packaging and Clean assembly areas.

INSPECTION:

Surface Tables 500.0 mm square, Vernier Height gauge 500.0 mm, Vernier Callipers 400.0 mm
All calibrated at timed intervals.

MATERIALS:

36 x 1.25 ton sheet metal storage units capacity to 3000 x 1500
Mild steel sheet : Cr4, Zintec, Galvanised and black plate.
Stainless sheet : All grades up to 15.0 mm Thick.
Aluminium sheet : All grades up to 10.0 mm Thick.
Brass sheet : All grades up to 3.0 mm Thick.
Copper sheet : All grades up to 3.0 mm Thick.
Ferrous & non Ferrous : Hollow section, Tube, Angle, Bright bar rounds / squares etc.

FACTORY:

Our own purpose built free-hold premises, new in 2006 situated in Bridport with in excess of 1600M² Production area and 900M² of secure yard loading area.

OFFICES:

Modern purpose built 180M² Windows SBS2011 server driven Accounts, Job Costing and Sales Order Processing / Work in Progress / Stock control / Sales order Scheduling.